Service Bulletin Excerpts 950 - 1195 Currently being updated M-1195 2007 FLSTF FORK SLIDER COVER PRODUCT PROGRAM August 18, 2006 Purpose The purpose of this bulletin is to alert dealers to the possibility that the front fork slider covers may damage the front fender of 2007 Fatboy motorcycles if the front forks are fully compressed. Motorcycles Affected All 2007 FLSTF models on the attached VIN list. Vehicles involved in the product program can also be confirmed on hdnet.com and TALON. M-1194 2006/2007 Harley-Davidson Predelivery and Setup Manual Update August 1, 2006 Purpose The purpose of this bulletin is to provide additional details needed to set up vehicles for customer delivery. Motorcycles Affected There are three procedures covered by this bulletin. 1. License plate reflector bracket installation for all VRSC models sold in the HDI, UK, Australia and Japan markets. 2. License plate installation for all FXDWG models, all FX Softail models and all VRSC models sold in the HDI, UK, Australia and Japan markets. 3. 2007 FXSTC handlebar adjustment. M-1193 2007 TWIN CAM POWERTRAIN INITIAL CARE PROGRAM July 14, 2006 Purpose The purpose of this bulletin is to provide information on the Initial Care Program for 2007 Model Year Twin Cam motorcycles. As part of the introduction of this year's Harley-Davidson Motorcycles, Technical Service is providing the 2007 Twin Cam Powertrain Initial Care Program to U.S. dealers. This program allows Harley-Davidson to monitor initial repair trends on significant components and provide rapid resolution to field concerns. M-1192A SWAPPING AND ALIGNING FIXED DUAL DISCS July 17, 2006 Purpose It has recently been determined that swapping and aligningthe front brake discs on motorcycles having fixed dual disc brakes can significantly reduce brake squeal. Therefore, effective June 26, 2006, the front brake discs willbe swapped and aligned on all production motorcycles having fixed dual disc brakes. The running change moves theformer left side brake disc stamped P/N 44156-00 LEFT to the right side of the hub, and the former right side brake disc stamped P/N 44136-00 RIGHT to the left side of the hub. The vent holes are then aligned before the discs are fastened to the hub. Also, in the interest of promoting customer satisfaction, Harley-Davidson will swap and align the front brake discs on affected motorcycles under warranty, but only when responding to customer complaints of excessive brake squeal. Motorcycles Affected All 2000-2006 model motorcycles, as well as those 2007 models built before June 26, 2006, having fixed dual disc brakes that exhibit excessive front brake squeal. M-1192 SWAPPING AND ALIGNING FIXED DUAL DISCS July 10, 2006 Earley version of M-1192A M-1191 2007 ENGINE IDLE TEMPERATURE MANAGEMENT SYSTEM July 14, 2006 Purpose For those riders who frequently find themselves in riding conditions where the vehicle is subjected to prolonged idle conditions, an optional dealer enabled engine calibration is available. This calibration offers limited rear cylinder cooling with the vehicle stopped while the engine is left at idle. If the customer decides to delete the rear cylinder cooling, he may contact the dealer to have this done. Motorcycles Affected All 2007 Touring and Police Models (FLHT, FLHTC, FLHTCU, FLTR, FLHR, FLHRC, FLHRS, FLHX, FLHTCUSE2, FLHRSE3, FLHTP, FLHP, and FLHPE). M-1190 2006 Touring Fork Lock Program June 19, 2006 Purpose Harley-Davidson Motor Company, Inc. has learned that the fork lock on 2006 Touring Models can be broken if the rider attempts to turn the handlebars while the forks are locked. If the spring or cam connecting link is broken, the locking barrel will not retract from the boss on the frame bracket. Unlocking the switch knob with the ignition key will not unlock the forks. Repairing the lock will require removal and replacement of the ignition/light key switch and fork lock. M-1189 2007 XL SPORTSTER INITIAL CARE PROGRAM July 15, 2006 Purpose The purpose of this bulletin is to provide information on the Initial Care Program for 2007 Model Year motorcycles. As part of the introduction of the 2007 Sportster, Technical Service is providing the Sportster Initial Care Program in the U.S. market. This program allows Harley-Davidson to monitor initial repair trends on significant components and provide rapid resolution to field concerns. M-1188 FLHTCSE Tour-Pak Interior Light Replacement June 16, 2006 Purpose On certain 2005 FLHTCSE2 model motorcycles, failure of the mechanical switch may cause the Tour-Pak interior light to stay on when the lid is closed, possibly resulting in battery drain. Beginning on April 18, 2005, an LED style light was installed to prevent the possibility of this occurrence. In the interest of customer satisfaction, Harley-Davidson has elected to replace the old style mechanical switch (P/N 54302-98A) with the LED (P/N 54332-04) on all affected motorcycles. This effort also includes the replacement of all P&A Tour-Pak Interior Light Kits (same part number) on those customer owned motorcycles which are on record as having had it installed at the time the motorcycle was sold, those kits sold to customers over the counter, as well as those kits still in dealer inventory. M-1187 2004/2005 XL883R/XL1200R Master Cylinder, Recall Code 0125 June 27, 2006 Purpose Harley-Davidson Motor Company, Inc. has learned that the front brake master cylinder on certain Sportster models has a defect that may allow the rear brake lamp to stay lit after the brake lever is released. In the interest of motor vehicle safety and customer satisfaction, Harley-Davidson has elected to initiate a voluntary recall (Campaign 0125) to remedy this defect. As required by law, you may sell but NOT DELIVER any affected motorcycles to your customers until the recall is performed. M-1185 Fuel Injector/Calibration Changes For 2006 1450cc Big Twins February 20, 2006 Purpose It has recently been determined that the 8° angle cone spray fuel injectors used on 2006 1450cc Big Twins may cause cold start and/or driveability problems on some motorcycles. In the interest of promoting customer satisfaction, the 25° angle cone spray fuel injectors used on CVO 103 cu. in. (1690cc) motors will be installed on all production Big Twins beginning on or around February 13, 2006. Additionally, Harley-Davidson will provide for the installation of 25° angle cone spray fuel injectors on those motorcycles where use of the 8° fuel injectors (part number 27625-06) is determined to be directly responsible for cold start and/or driveability problems. NOTE Due to changes in the manufacturing process, the part number of the 25° angle cone spray fuel injector is changing from 27709-06 to 27709-06A. This fuel injector also will be stamped with the words “25 DEG” for easy identification. M-1184 2006 VRXSE Destroyer Customer/Dealer Information February 23, 2006 General The purpose of this bulletin is to provide customer / dealer support information on the 2006 VRXSE Destroyer model motorcycle. Key components for obtaining technical support are as follows: Retail customers needing tuning support must provide their motorcycle P.I.N. (product identification number) located on the right side of the steering head tube of the motorcycle. Authorized dealers will need to provide the following; dealer name and number, contact name, motorcycle P.I.N., part numbers involved, as well as “Request I.D. Number” if you’ve contacted Harley-Davidson previously on the same issue. M-1183A 2006 Dyna Transmission, Recall Code 0124 June 30, 2006 Purpose The purpose of this revised service bulletin is to inform the dealer network of a change to the recall kit part number and the detent arm kit assembly. The revised recall kit part number is 94445A. Both the early and late kits are acceptable for installation. Use existing inventory of the 94445 kits before installing the 94445A kits. Harley-Davidson Motor Company, Inc. has learned that a condition affecting safety exists on 2006 Dyna models. The transmissions in these motorcycles have a defect which may allow them to go into a false neutral position even though the neutral indicator light is illuminated. If this happens the transmission could engage into first or second gear unexpectedly and create the risk of a crash and injuries. In the interest of motor vehicle safety and customer satisfaction, Harley-Davidson has elected to initiate a voluntary recall (Campaign 0124) to allow us to formally recall all affected vehicles. As required by law, you may sell but NOT DELIVER any affected motorcycles to your customers until the recall is performed. M-1183 2006 Dyna Transmission, Recall Code 0124 December 7, 2005 Purpose Earleir version as above. M-1182 Improved Front Rubber Mount December 01, 2005 Purpose A new improved front rubber mount will be introduced as a running change on all 2006 Touring model motorcycles. Before appearing on production motorcycles, the new rubber mount will first be available as a replacement part. NOTE The new front rubber mount is part number 16207-79C and replaces part number 16207-79B. In the interest of promoting customer satisfaction, Harley-Davidson requests that you return your inventory of the old style front rubber mount following the CREDIT PROCEDURE which follows. Motorcycles Affected The new improved front rubber mount retrofits all Touring model motorcycles manufactured since 1980. M-1181 2006 Service Literature Update November 17, 2005 Purpose To communicate updates and corrections to 2006 model year service and owner’s literature (Service and Electrical Diagnostic Manual Corrections, advisable to get a copy from your dealer). Motorcycles Affected 2006 Sportster, V-Rod, Dyna Glide and Touring models. M-1180 2004 Dyna Models Throttle Cable Routing, Recall Code 0122 October 25, 2005 Purpose Harley-Davidson Motor Company, Inc. has learned that a condition affecting safety exists in certain 2004 Dyna FXDL/I, FXDWG/I, FXD/I, FXDX/I and FXDP model motorcycles. The affected motorcycles have a condition that may allow the throttle cables to contact the tunnel portion of the fuel tank. In this condition the cables could eventually wear through the tank, causing a fuel leak, thereby presenting the risk of a fire and possible injury or death to the rider. Motorcycles Affected This campaign involves certain 2004 Dyna FXDL/I, FXDWG/I, FXD/I, FXDX/I and FXDP models built from June 11, 2003 through February 2, 2004. These vehicles are identified by the attached Vehicle Identification Number (VIN) list. M-1179 2006 FLHXI Mirror Relocation, Recall Code 0121 October 25, 2005 Purpose Harley-Davidson Motor Company, Inc. has learned that a condition affecting safety exists on some 2006 FLHX and FLHXI model motorcycles. The affected vehicles were built with mirrors that were improperly located on the inner fairing. Due to this improper mounting location, it is not possible to adjust the mirrors properly. This denies the rider the ability to obtain the appropriate rearward field of vision, thereby presenting the risk of a crash and possible injury or death. In the interest of motor vehicle safety and customer satisfaction, Harley-Davidson has elected to initiate a voluntary recall (Campaign 0121) to allow us to formally recall all affected vehicles. As required by law, you may sell but NOT DELIVER any affected motorcycles to your customers until the recall is performed. Motorcycles Affected This campaign involves 2006 FLHX/I motorcycles built from June 8, 2005 through August 15, 2005 and sold in the domestic and HDI markets. M-1178 2004-2006 Sportster Service Literature Update October 19, 2005 Purpose To communicate updates and corrections to 2004-2006 model year Sportster Models Service Manuals. Motorcycles Affected 2004-2006 Sportster models. Required Dealer Action Notify service personnel of service bulletin. Update affected manuals. Note that the two types of brake component grease referenced in this bulletin are available under the following part numbers: CCI #20     42830-05 G40M     42820-04 M-1177 FLHTCSE2/FLHTCUSE Front Brake Line, Recall Code 0123 September 30, 2005 Purpose Harley-Davidson Motor Company, Inc. has learned that a condition affecting safety exists on some 2005 FLHTCSE 2 and 2006 FLHTCUSE motorcycles. The affected vehicles may have front brake lines that could leak due to a manufacturing defect. Should this component fail when in service on the motorcycle, all functionality of the front brake system would be lost without warning, thereby presenting the risk of a crash and possible death or serious injury. In the interest of motor vehicle safety and customer satisfaction, Harley-Davidson has elected to initiate a voluntary recall (Campaign 0123) to inspect all potentially affected vehicles and replace any mis-manufactured front brake lines. As required by law, you may sell but NOT DELIVER any affected motorcycles to your customers until the recall is performed. Motorcycles Affected This campaign involves 2005 FLHTCSE2 and 2006 FLHTCUSE model vehicles built June 1, 2005 through July 8, 2005 and sold in the domestic market. M-1176A Advanced Audio System Software Update November 11, 2005 Purpose This Service Bulletin M-1176A replaces an earlier bulletin (M- 1176). This bulletin includes additional procedural details that may be required to complete a software update. Since introduction, customers of Touring models equipped with the Advanced Audio System by Harman/Kardon® mayhave experienced the following issues: Blank displays. Display lockup after inserting a Compact Disc (CD). A time display that does not set properly. Low or no audio. Technicians, when troubleshooting with Digital Technician, have experienced phantom speaker codes B2016 and 2020 where no fault exists. Updating the receiver from early software versions, v6.8.0 or v7.4.0, to v7.8.0 will prevent these potential faults and make the receiver compatible with options including the GPS Navigation System. Update software will be shipped to dealers on CDs and will also be posted on the Internet (www.harley-davidson.com) for either customer or dealer access. Dealership Update Shipment: 10-15-05 (approx.) Internet Update Posting: 10-28-05 (approx.) Motorcycles Affected 2006 Touring Models equipped with OE Advanced Sound System receivers (Part No. 76160-06) and models fitted with the Genuine Harley-Davidson® Advanced Audio AM/FM/CD Radio Kit (Part No. 76412-06). M-1176 Advanced Audio System Software Update October 10, 2005 An earlier version of M-1176A M-1175 2006 Sportster Powertrain Initial Care Program July 23, 2005 Purpose The purpose of this bulletin is to provide information on the Initial Care Program for 2006 Model Year Sportster motorcycles. As part of the introduction of this year's Harley-Davidson Motorcycles, Technical Service is providing the 2006 Model Year Sportster Initial Care Program. This program allows Harley-Davidson to monitor initial repair trends on significant components and provide rapid resolution to field concerns. Key Program Components Warranty Pre-Authorization from Harley-Davidson Technical Service (by using the Sportster Initial Care Phone Line listed above) is required for all Engine or Transmission repairs. Decisions concerning repair versus replacement or requests for further diagnostic labor time will be determined by Technical Service Representatives at that time. M-1174 2006 Dyna Initial Care Program July 23, 2005 Purpose The purpose of this bulletin is to provide information on the Initial Care Program for 2006 Model Year Dyna motorcycles. As part of the introduction of this year's Harley-Davidson Motorcycles, Technical Service is providing the 2006 Model Year Dyna Initial Care Program. This program allows Harley-Davidson to monitor initial repair trends on significant components and provide rapid resolution to field concerns. Key Program Components Warranty Pre-Authorization from Technical Service (by using the Initial Care Phone Line listed below) is required for all POWERTRAIN repairs. Decisions concerning repair versus replacement or requests for further diagnostic labor time will be determined by Technical Service Representatives at that time. With the exception of the clutch access (derby) cover for scheduled maintenance or P&A accessory cover installations; none of the primary, transmission, or engine compartments should be opened or covers removed prior to contacting Technical Service's Initial Care Team for diagnostic assistance and/or Warranty Pre-Authorization. During the Initial Care period the maintenance schedule for primary chain lubricant and transmission lubricant will be shortened. All lubricants should be changed and inspected at 1000 miles, then every 5000 miles thereafter as part of this program. Notify the Initial Care team of any concerns noted during these inspections. As this differs from published maintenance intervals please review this with your customer at point of sale and vehicle delivery. A diagnosis that indicates an intake leak requiring seal replacement or induction module removal requires contact with Technical Service's Initial Care Team prior to any repair attempt. Genuine Parts & Accessories and/or Screamin' Eagle performance parts installation does not require contact with the Initial Care Team prior to disassembly and installation. We do require that you perform a thorough PDI and test ride in stock configuration prior to any disassembly or modification of the vehicle to validate product performance and quality. Any concerns identified should be reported to Technical Service's Initial Care Team immediately. Accessorization with race only performance parts or aftermarket products may void vehicle warranty and the installing dealer becomes responsible for quality and workmanship. Minimal parts are protected, allowing dealers to stock an inventory of repair parts. However, Warranty Pre-Authorization from Technical Service's Initial Care Team is also required for the specific components listed in Table 1. If a component is warrantable, process the order as normal and submit a claim, referencing the authorization number provided in the comments area of the warrantyclaim. M-1173B 2006 Advanced Audio System Initial Care Program December 19, 2005 Purpose This bulletin, which replaces Service Bulletin M-1173A, announces that the Advanced Audio System (AAS) Initial Care Program is being extended from December 23, 2005 to May 22, 2006 Harley-Davidson Technical Service is providing the AAS Initial Care Program for 2006 Model Year motorcycles equipped with the AAS, or with AAS P&A kits, for the purpose of monitoring initial repair trends on significant components and to provide rapid resolution of field concerns. Key Program Components Warranty Pre-Authorization from Technical Service (the AAS Initial Care Phone Line is listed in the next column) is required for all audio system repairs. Decisions concerning repair versus replacement or requests for further diagnostic labor time will be determined by Technical Service Representatives at that time. Minimal parts are protected allowing dealers to stock an inventory of repair parts. However, Warranty Pre-Authorization from Technical Service's Initial Care Team is also required for the specific components listed in Table 1. If component is warrantable, process the order per Warranty Bulletin W-132B and submit a claim, referencing the authorization number provided in the comments area of the warranty claim unless otherwise instructed. During the initial care period Technical Service may instruct you to take unique steps to expedite component return and failure analysis. M-1173 2006 Advanced Audio System Initial Care Program July 23, 2005 Purpose Purpose The purpose of this bulletin is to provide information on the Initial Care Program for 2006 Model Year motorcycles equipped with the Advanced Audio System (AAS) or with AAS P&A kits. As part of the introduction of this year's Harley-Davidson Motorcycles, Technical Service is providing the Advanced Audio System Initial Care Program. This program allows Harley-Davidson to monitor initial repair trends on significant components and provide rapid resolution to field concerns. Key Program Components Warranty Pre-Authorization from Technical Service (by using the Advanced Audio System Initial Care Phone Line listed above) is required for all audio system repairs. Decisions concerning repair versus replacement or requests for further diagnostic labor time will be determined by Technical Service Representatives at that time. Minimal parts are protected allowing dealers to stock an inventory of repair parts. However, Warranty Pre-Authorization from Technical Service's Initial Care Team is also required for the specific components listed in Table 1. If component is warrantable, process the order per Warranty Bulletin W-132 and submit a claim, referencing the authorization number provided in the comments area of the warranty claim. M-1172 Black Denim Paint Care Instructions July 23, 2005 Purpose The purpose of this bulletin is to provide an understanding of the characteristics of Black Denim paint and the required care to the dealer network. Black Denim finish differs from traditional high-gloss finishes on other Harley-Davidson motorcycles. Like denim fabric, Black Denim paint will burnish with age and use, adding character and personality to the finish of the motorcycle. The integrity of the paint, however is not affected by age. Please refer customers to the Owner’s Manual for details on finish care. If scratched, nicked or scuffed, Black Denim paint can not be buffed out. If polished, the finish will become less matte and more glossy over time. This finish can not be repaired. Motorcycles with Black Denim paint should follow processes outlined in the Harley-Davidson Cosmetic Guidelines booklet. Motorcycles Affected Select 2006 VRSCD and FXDB Dyna model motorcycles. M-1171 Anti-Lock Brake System (ABS) Brake Line Routing, Recall Code 0120 June 24, 2005 Purpose Harley-Davidson Motor Company, Inc. has decided that a defect, which relates to motor vehicle safety, exists on certain 2005 FLHTPI, FLHPI and FLHPEI model year police and escort motorcycles. These vehicles may have been built with anti-lock brake system (ABS) lines that were reversed during the installation procedure. This incorrect installation could cause the front brake to lock if an ABS event is triggered. This may occur even if the operator releases the front brake lever. Once the vehicle comes to a stop, the pressure would be released from the caliper, and the front wheel would no longer be locked. This incorrect installation could lead to a crash, thereby causing death or injury to the rider. Motorcycles Affected This campaign involves certain 2005 FLHTPI, FLHPI and FLHPEI models with ABS built from December 10, 2003 to May 25, 2005. These vehicles are identified by the attached Vehicle Identification Number (VIN) list. M-1170 Compensating Sprocket Torque Procedure May 27, 2005 Purpose This Bulletin documents a torque and turn-of-nut procedure for tightening the engine compensating sprocket. This procedure improves the clamp load on this assembly and replaces the present tighten-to-torque procedure. Motorcycles Affected All 2003 through 2005 Touring, Softail, and Dyna model motorcycles including CVO models with Twin-Cam engines. Production vehicles began using this procedure May, 2005. Dealer Action Update all service literature and notify service technicians. To assure this procedure is used, insert this Service Bulletin number in the TORQUE VALUES tables in Section 6.1 SPECIFICATIONS of the Service Manuals covering Touring, Softail and Dyna models for model years 2003 through 2005. M-1169 Softail Certification Label, Recall Code 0119 May 24, 2005 Purpose Harley-Davidson Motor Company, Inc. has learned that certain 2002, 2003, 2004 and 2005 model year Softail motorcycles fail to comply with Part 567 Motor Vehicle Certification requirements. These vehicles have a VIN/certification label that contains incorrect tire size and inflation pressures for the front wheel. The label incorrectly states the front tire size is MT90B21 and the inflation pressure is 30 psi., whereas the correct front tire size is MT90B16, and the correct inflation pressure is 36 psi. All vehicles have been manufactured with the correct tire, and the owner's manual also contains the correct tire size/inflation pressure information. Only the certification portion of the label is incorrect. The VIN portion of the label is correct. Harley-Davidson has voluntarily declared this an issue related to motor vehicle safety regulatory compliance (Campaign 0119) to allow us to formally recall all affected motorcycles. Owners of affected vehicles will receive a label for their vehicle. They will also receive an instruction sheet (J03847) and letter detailing the recall. Motorcycles Affected This recall applies to all 2002, 2003 and 2004 Softail model years and 2005 models that were built on or before May 2nd, 2005. The vehicles involved include FLSTC, FLSTCI, FLSTF, FLSTFI, FLSTN and FLSTNI model motorcycles. M-1168A 2004/2005 XL Inner Rocker Covers November 10, 2005 Purpose The purpose of this revised service bulletin is to inform dealers of a design change to the inner rocker covers. This update provides a new part number for the redesigned rocker covers to improve this design. The part number has been revised since 9/12/05 and is listed in bold below. Motorcycles Affected 2004 and later XL motorcycles with chrome rocker covers built between 11/15/03 and 9/12/05. M-1168 2004/2005 XL Inner Rocker Covers M-1167 Safety Recall-Fuel Valve (Carbureted), Recall Code 0118 M-1166 2006 VRSCR Initial Care Program M-1165 Fuel Delivery System Quality Investigation M-1164 ABS Warning Lamp Malfunction, Recall Code 0117 M-1163 Dyna Glide P&A Voltage Regulator Cover, Recall Code 0116 M-1162 ICM Software Update M-1161 Improved Starter Jackshaft Lip Seal M-1160 Safety And Emissions Recall Code 0115 - California Evap Canister M-1159 Australian Stationary Noise Label M-1158 2004 Service Literature Update M-1157 2004 VRSCB Model Instrument Housing Bezel Product Program No. P12 M-1156 2004 VRSC Auxiliary Volume Replacement Product Program No. P13 (CA Only) M-1155 VRSC V-Rod Emissions Decal Replacement Product Program No. P11 (CA Only) M-1154 2004 FXSTS/I Model Throttle/Idle Cable Guide Product Program No. P10 M-1153 Taillamp Bulb Replacement, Recall Code 0114 M-1152 2004 Sportster Fuel Tank Console M-1151A Main Circuit Breaker Replacement, Recall Code 0113 M-1151 Main Circuit Breaker Replacement, Recall Code 0113 M-1150 Digital Technician - Techlink Communication With Magneti-Marelli ECMs M-1149 2004 Dyna Fuel Line Replacement, Recall Code 0112 M-1148A Inner Primary Mainshaft Oil Seal Change M-1148 Inner Primary Mainshaft Oil Seal Change M-1147 2004 Dyna Glide Fuel Tank, Recall Code 111 M-1146 Helmets, Recall Code 0110 M-1145 Ultra Sidecar Audio M-1144 Touring Models Oil Cooler Kit, Recall Code 0109 M-1143 2004 Sportster Oil Tank Vent Hose Routing, Product Program No. PP9 M-1142 2004 Service Literature Update M-1141A Fuel Module Flange Replacement, Product Program No. PP8 M-1140 2004 Electrical Diagnostic Manual Update M-1139 2004 XL Sportster Initial Care Program M-1138 Model Year Setting Required On Replacement Radios M-1137 Voltage Regulator Information Update M-1136 2002 Model Year XL 1200C Mirror Replacement, Recall Code 0108 M-1135 Ignition Switch Cover Concerns M-1134 Screamin' Eagle FLHRSEI2 ECM Calibration Upgrade M-1133 2003 Sportster Service Manual Update M-1132 Cylinder Head Torque Procedure Update M-1131 Sportster Rear Wheel Spacer Identification M-1130 2002 FXDWG3 Rear Brake Line, Recall Code 0107 M-1129 Flashing Trouble Codes On 2003 Fuel Injected Motorcycles M-1128A New Password Learn Procedures M-1128 New Password Learn Procedures M-1127 Twin Cam Upper Connecting Rod Bushing Specifications M-1126 FLHRSEI2 and FXSTDSE Breather Baffle Replacement M-1125A FLTRSEI Fully Braided Clutch Cable Replacement, Recall Code 0106 M-1124 2002 VRSCA Idle Improvement M-1123 Carburetor Jet Needle Replacement, Recall Code 0603 (49 State and Canada Only) M-1122 FLHRSEI Turn Signal Brackets M-1121A New Base Calibration ECM For Delphi EFI Big Twins, Revision A M-1121 New Base Calibration ECM For Delphi EFI Big Twins, Revision A M-1120 2002 V-Rod Technical Literature Update M-1119 M-1119 update M-1119 2000-2001 Front Fender Tip Lamp Jumper Harness Retention, Recall Code 0105 M-1118 CD Changer Upgrade For Screamin' Eagle FLTRSEI2 M-1117 2001 Dyna Glide Fuel Hose Clamp, Recall Code 0104 M-1116 2000-2001 Sportster Engine Sprocket Nut M-1115 TSM/TSSM Light Bulb Voltage Detection M-1114 Screamin' Eagle Ignition Modules For Twin-Cam 88 Motors, Recall Code 0103 M-1113 2002 EFI Vehicle TSM/TSSM Module Change M-1112 Fuel Injected FLT/FLHR Model Calibration Changes M-1111 New Stator For 1999 and Later FLT Models M-1110 2001 EFI FLT High Current Draw, Product Program PP6 M-1109 2001 FXDL Jiffy Stand Leg, Product Program PP7 M-1108 2001 Sportster Emission Control Label M-1107 Stator/Voltage Regulator Connector Relocation M-1106 Cruise Control Inoperative Diagnostics Update M-1105 Idle Speed Adjustments For All Stock Magnetti-Marelli EFI ECM M-1104 Ignition Switch And Key Kit For 2000 Model Sportsters M-1103 2000 Sportster Transmission Vent Hoses M-1102A FLTRSEI Clutch Routing Change, Revision A M-1101 FLTRSEI Idle Speed Setting M-1100 Cam Bearing Repair Kits M-1099 1999 AND 2000 MODEL SERVICE INFORMATION M-1098 XL GEARCASE GASKETS M-1097 NEW REAR CAM ROLLER BEARING ASSEMBLY M-1096 MODIFY FLHT FAIRING LOWER FOR INCREASED RIDER COMFORT M-1095 1999 and 2000 1200 XL Custom Handlebars M-1093 VAPOR VALVE/BANK ANGLE SWITCH MOUNTING M-1091 UPDATED INTAKE MANIFOLD SEALS M-1089 CHARGING SEALED AGM TYPE BATTERIES M-1088 2000 MODEL YEAR XL VOLTAGE REGULATOR M-1087 1997 AND 1999 MT 500 LABELS M-1086 1998 MODEL YEAR SIDE CAR AXLE M-1085 FUEL TANK VENT LINE CONNECTOR M-1084 SOFTAIL AND DYNA GLIDE CARBURETOR UPDATE M-1082 SCREAMIN’ EAGLE RACE BRACE SUPPORTS M-1081 ELECTRONIC SPEEDOMETER M-1080 CLUTCH INSPECTION COVER QUAD RING (Part No. 25416-84A) M-1079 ENGINE CAM SPROCKET BOLT REPLACEMENT M-1078 1994-1999 Dyna Convertible Saddlebag Service Kits M-1077 1999 FLT FUEL TANK AND VOLTAGE REGULATOR HARNESS SET-UP M-1076 1999 883 Custom Certification Label M-1075 P&A Custom Horn Cover Part No. 69528-98 M-1074 Detachable Backrest Kits, Part No. 52805-97 and Part No. 52933-97 M-1073A TOUR-PAK LID GASKET MODIFICATION M-1072 FLTR (ROAD GLIDE) HEADLAMP ASSEMBLY MOUNTING CLIPS M-1071 1994-1998 FL TOURING MODEL IGNITION SWITCH M-1070 1998 FL TOURING/FL SOFTAIL REAR BRAKE PEDAL ASSEMBLY M-1069 Americana, Flame, and Stinger Graphics Half Helmets M-1068 TIRE AND RIM IDENTIFICATION M-1067 ELECTRONIC CONTROL MODULE (ECM) RECALIBRATION M-1066 ELECTRONIC FUEL INJECTION UPDATE M-1065 AUTOMOTIVE INDUSTRY ENGINE OIL SERVICE DESIGNATION CHANGE M-1064 DYNA, SOFTAIL AND XLH SERVICE MANUAL UPDATE M-1063A VACUUM OPERATED FUEL VALVES M-1062 FXDWG, FLSTC, FLSTF, and FLSTS HANDLEBAR SET-UP M-1061 1997 XL Models Wheel Bearing Grease M-1060 1997 SUPPLEMENTAL SERVICE INFORMATION BULLETIN M-1059 Rear Brake Master Cylinder:_1996 Sportster, FX Softail, Dyna and FL Softail Models M-1058 VOLUME CONTROL REPLACEMENT SWITCH Part No. 71593-96 M-1057 ELECTRONIC FUEL INJECTION: Intermittent High Idle M-1056 1996 MODEL YEAR RUNNING CHANGE UPDATE M-1055 AIR CLEANER FILTER ELEMENTS, PART NO.’S 29330-96 AND 29331-96 M-1054 REPLACING 5th GEAR MAINSHAFT ASSEMBLY P/N 35034-94 M-1053 INSTRUMENT/GAUGE REPLACEMENT GUIDELINES M-1052 1996 FLHTC Ultra MODELS REED SWITCH WIRING CHANGE M-1051 1995 FLHTCU-I SEQUENTIAL PORT FUEL INJECTIONSERVICE AND PARTS SUPPLEMENT M-1050 FLT Ultra MODEL HEADSET SPEAKER NOISE M-1049 FLT MODEL FRONT FORK AIR CONTROL BANJO BOLTS M-1048 MODEL 1340cc JACKSHAFT RUNOUT M-1047 XLH 883 Coated Pistons M-1046 FXSTSB HANDLEBAR SET-UP M-1044 MODEL 1340cc PRIMARY CHAIN REPLACEMENT M-1043 NEW CYLINDER BASE GASKETS AND CYLINDER STUDS M-1042 REPLACING PINION BEARING RETAINING RING P/N 11177 M-1041 FLTCU/FLHTCU THROTTLE/IDLE CONTROL CABLES M-1040 NEW CRUISE SET/RESUME AND CB PUSH-TO-TALK (PTT) SWITCHES M-1039 SIDECAR ADAPTER KITS M-1038 SPORTSTER FRONT FENDER BOLTS M-1037 1994 HIGH CONTACT RATIO (HCR) GEAR PART NUMBERS M-1036 KIT NO. 91080-93 SOCKET HEAD SCREWS M-1035 CARBURETOR FLOAT PIN PEDESTALS - ALL MODELS M-1034A ENGINE VIN STAMPING CHANGE M-1033 Supplemtary Service Bulletin FILE WITH SERVICE BULLETIN M-1032 M-1032 STARTER RELAY M-1031 FRONT WHEEL BRAKE DISC RETAINING SCREWS AND DYNA GLIDE JIFFY STAND MOUNTING SCREW M-1030 ADDITIONAL 1992 MODEL CHANGES M-1029 1990 AND 1991 BIG TWIN (1340cc) MODELS CARBURETOR FUEL INLET VALVE INSPECTION/REPAIR M-1028 supplementary service bulletin FILE WITH SERVICE BULLETIN M-1026 M-1027 1992 RUNNING CHANGES M-1026 FRONT FORK BRACKET PINCH SCREWS AND WINDSHIELD MOUNTING HARDWARE M-1025 BATTERY CASES M-1024 1989/1990 (FX/FL SOFTAIL MODELS) POSITIVE BATTERY CABLE M-1023 WINTER FUEL CONDITIONER M-1022 NEW HEADLAMP ASSEMBLY AND WIRING HARNESS CONNECTOR M-1021 1989/1990 (FX/FL SOFTAIL MODELS) POSITIVE BATTERY CABLES M-1020 BATTERIES M-1019 TIRE AND RIM IDENTIFICATION M-1018 NEUTRAL SWITCH - ALL MODELS M-1017 BRAKE LAMP RELAY KIT ( 77043-91 ) M-1016 1991 FXDB STURGIS JIFFY STAND SPRING AND ANCHOR PLATE M-1015 1992 MODELS FRONT AND REAR BRAKE PAD REPLACEMENT M-1014 SPORTSTER GAS TANK HARDWARE M-1013 1991 MODEL UPDATE M-1012 1990/1991 (ALL MODELS) 30 AMP MAIN CIRCUIT BREAKER M-1011 CRANKCASE INFORMATION FOR 1340cc MODELS M-1009 FXR CONVERTIBLE SADDLEBAG ATTACHMENT KITS Part # 90712-89 & 90714-89 M-1008 TURN SIGNAL CONTROL MODULE M-1007 REAR CALIPER ABUTMENT SHIMS ALL MODELS M-1006 1991 ALTERNATOR ROTOR AND COMPENSATING SPROCKET SPACING M-1005 COLD WEATHER MOTORCYCLE OPERATION M-1004 XLH-FXR UPPER MOUNTING BOLT, FRONT BRAKE CALIPER M-1003 1991 MODEL CHANGES M-1002 1991 XLH RIGHT FOOTREST MOUNT M-1001 FLTC/FLHTC ULTRA UPDATE M-1000 1991 XLH VOLTAGE REGULATOR WIRE REROUTING AND 1991 XLH/FX SERVICE MANUAL CORRECTION M-999 1990 FLTC/FLHTC ULTRA MODELS CRUISE CONTROL SYSTEM M-998 1990 XLH MODELS POSITIVE BATTERY CABLE WIRE FORM M-996 16 in. REAR LACED WHEELS XL, FX AND FXR VEHICLES M-995 LATE 1990 SOFTAIL BATTERIES M-994 FLTC/FLHTC ULTRA CHANGES & AVAILABILITY OF DIELECTRIC GREASE M-993 1990 SPORTSTER IGNITION WIRE REROUTING M-992 LEFT SIDE CRANKCASE - 1340cc M-991 1340 CLUTCH INFORMATION FOR 1990 MODELS M-990 1989/1990 CALIFORNIA XL MODELS POSITIVE BATTERY CABLE M-989 FX MODULE WIRE ROUTING M-988 1989-1990 FXST, FXSTC, FXSTS MODELS REAR BRAKE LINE ASSEMBLY M-986 1340cc CLUTCH PUSH ROD ADJUSTING STUD (adjuster screw) M-985 SOFTAIL BATTERY POSITIVE CABLE M-984 ROCKER BOX GASKET ADHESIVE M-983 1989 ULTRA CRUISE CONTROL SYSTEM M-982 883cc SPORTSTER PISTONS M-981 COIL WIRE TERMINAL REPLACEMENT M-980 REPLACEMENT SPRINGER ROCKER PIVOT STUDS M-979 SEALING DIN CONNECTOR ON FLTC AND FLHTC ULTRA MODELS M-978 1989 XL POSITIVE BATTERY CABLE M-977 XLH AIR CLEANER ELEMENT M-976 883 AND 1200 ALUMINUM MANIFOLD KIT M-975 CONSOLE POD SWITCH/TRANSCEIVER TESTS M-974 1988/1989 RLE,TLE SIDECARS BRAKE SIDE PLATE M-973 FIVE-SPEED 1340cc MODEL TRANSMISSION M-972 FXR REAR BRAKE RESERVOIR / MASTER CYLINDER HOSE M-971 1340 cc ENGINE THREE-PIECE FLYWHEEL ASSEMBLY, CODING (MARKING) OF CRANKCASE SETS & FLYWHEEL ASSEMBLIES, ALL MODELS M-970 3 PIECE PIVOT SHAFT TORQUE M-969 1989 FX SOFTAIL GEARCASE COVER REMOVAL/INSTALLATION PROCEDURE M-968 1340 cc ONE PIECE FLYWHEEL - PINION SHAFT M-967 Safety Recall Code 063 M-966 BRAKE BANJO FITINGS WASHERS - ALL MODELS M-965< XLH C.V CARBURETOR M-963 ALIGNMENT - C.V. CARBURETOR MANIFOLD AND FLANGES M-962 TIRE AND RIM IDENTIFICATION M-961 SCREAMING EAGLE 40mm CARBURETOR KIT, part number 91731-85A (accelerator pump rod length) M-959 SPRINGER SOFTAIL, PRE-DELIVERY AND SET-UP M-958 TUBELESS TIRE VALVE STEM - 9-SPOKE WHEELS M-957 LATE 1988 1340cc RUBBER MOUNT VEHICLES PIVOT BOLT RETAINER M-956 ALIGNMENT - C.V. CARBURETOR MANIFOLD AND FLANGES M-955 1340 ENGINE PINION GEARS, 1988 MODELS M-954 NEW BIG TWIN CRANKCASE BREATHER GEAR M-953 1987 FXR/XL 7-SPOKE WHEEL M-951 TIRE VALVE M-950 SPORTSTER OIL FILTER MOUNT . . . . Bulletin info to follow, back to: M-418 Conversion of 3-Brush Generator to 2-Brush Generator Output (April 6, 1960)